Industrial IoT and OT

Industrial IoT and predictive maintenance.

Monitor critical equipment in real time with predictive alerts. Catch failures before they happen and reduce downtime, maintenance costs, and safety risk across manufacturing and resources operations.

Manufacturing downtime is expensive. Every hour costs thousands. We deploy IoT sensors on critical machinery, SCADA integration, and analytics that alert your team before failure. A bearing overheating, a component vibrating abnormally, a pressure system drifting: known immediately, actioned proactively. Typical ROI within the first six months through reduced unplanned downtime.

OT/IT Security Expertise
Legacy System Integration
Real-Time Monitoring
Predictive Analytics
Why Real Bytes

Sensors are easy. Insight is the work.

Smart manufacturing is not installing sensors and hoping for insights. It requires deep understanding of operations and IT infrastructure. We combine OT expertise with secure cloud integration so you get predictive insight without creating new security exposure.

Manufacturing and critical infrastructure OT expertise

Legacy system integration with modern cloud monitoring platforms

Predictive maintenance through real-time IoT analytics

Secure OT/IT segmentation maintaining operational safety and security

What's included

Service features.

  • SCADA System Integration
  • Industrial IoT Sensor Deployment
  • Real-Time Condition Monitoring
  • Predictive Maintenance Alerts
  • Legacy System Compatibility
  • OT/IT Network Segmentation
  • Cloud Analytics & Dashboards
  • Equipment Health Trending
Technology stack

Platforms we deploy and integrate.

Inductive Automation Ignition

SCADA, MES, and real-time HMI platform

Azure IoT Hub or AWS IoT

Cloud ingestion and analytics for sensor data

Modbus, OPC UA, MQTT

Industrial protocols for legacy equipment integration

Power BI or Grafana

Real-time dashboards and predictive analytics

Industrial IoT Sensors

Temperature, vibration, pressure monitoring devices

Fortinet FortiIOC/ICS Firewall

OT/IT security segmentation and threat prevention

Client story

A Central Queensland mining operation experienced unexpected equipment failures that idled entire production lines for days at a time. Their legacy SCADA had no predictive capability. We deployed industrial IoT sensors on critical compressors, pumps, and motors, streaming data to Azure with real-time analytics dashboards. Within six months, predictive alerts identified bearing degradation and pressure anomalies before failure. Unplanned downtime dropped 40 percent. Maintenance efficiency improved 28 percent through planned rather than emergency repairs. ROI was realised in less than seven months.

What the 2026 breach data shows

OT and IoT are now front-line targets, not edge cases

The Verizon 2026 DBIR shows attackers reach OT and IoT estates through unpatched edge appliances and third-party access. Hardened OT networks with segmentation, monitored remote access and a patching SLA on field devices contain the blast radius before it reaches production systems.

Read the Verizon 2026 DBIR

0 days

0 days median time from edge-device CVE disclosure to mass exploitation

Firewalls, VPN gateways and remote-access appliances are now hit at internet speed.

48%

48% of breaches involved a third party globally, up from 15% two years ago

Your supplier list is now part of your attack surface.

Top vector

Vulnerability exploitation now the leading initial access vector for breaches

Overtook stolen credentials in 2026. The patch backlog has become the front door.

Source: Verizon 2026 Data Breach Investigations Report. Dataset window Oct 2024 to Nov 2025. 31,000+ incidents and 22,000+ confirmed breaches across 145 countries.

IoT security and device management

Cameras, printers, sensors: silent attack vectors.

Smart OT and IoT share the same core challenge: unmanaged connected devices on your network. We discover, monitor, and segment every IoT and OT device with 24/7 threat detection so breaches are contained before they spread.

IoT Device Inventory & Assessment

Complete discovery and cataloging of all IoT devices on your network with risk profiling.

Segmentation & Isolation

Isolate IoT devices on secure network segments to contain breaches and prevent lateral movement.

Firmware & Patch Management

Automated discovery and deployment of security patches and firmware updates across all IoT devices.

Threat Monitoring & Detection

24/7 monitoring of IoT device behaviour for anomalies, malware, and unauthorised access.

Wireless Security

Secure wireless protocols, encryption, and access controls for IoT connectivity.

Compliance & Standards

Alignment with industry standards (NIST, ISO 27001) and ACSC Essential Eight controls.

Next step

Reduce downtime with predictive maintenance.

A free on-site assessment. We walk your facility, identify critical equipment, assess current monitoring, and design a Smart OT solution with ROI modelling. Most operations realise ROI within six months through reduced unplanned downtime.

OT specialists. Australian engineers. No obligation.